May 16, 2023 Volume 19 Issue 19

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
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Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


New algorithm can make satellite signals act like GPS -- with super accuracy

Researchers have developed an algorithm that can "eavesdrop" on any signal from a satellite and use it to locate any point on Earth, much like GPS. The study represents the first time an algorithm was able to exploit signals broadcast by multi-constellation low Earth orbit satellite (LEO) satellites, namely Starlink, OneWeb, Orbcomm, and Iridium.

The researchers found that by listening to the signals of eight LEO satellites for about 10 minutes, their algorithm could achieve unprecedented accuracy in locating a stationary receiver on the ground and was able to converge on it with an error of only about 5.8 m.

The research, led by Zak Kassas, a professor of electrical and computer engineering at The Ohio State University and director of the Department of Transportation Center for Automated Vehicles Research with Multimodal AssurEd Navigation (CARMEN), was presented in April at the IEEE/ION Position Location and Navigation Symposium (PLANS) 2023 conference in Monterey, CA. Along with Ohio State PhD students Sharbel Kozhaya and Haitham Kanj, the paper, which demonstrated the first-ever exploitation of unknown OneWeb LEO satellite signals, won the conference's Best Student Paper award.

The researchers did not need assistance from the satellite operators to use the signals, and they emphasized that they had no access to the actual data being sent through the satellites -- only to publicly available information related to the satellites' downlink transmission frequency and a rough estimate of the satellites' location.

From transportation to communication systems to the power grid and emergency services, nearly every aspect of modern society relies on positioning, navigation, and timing data from global navigation satellite systems (GNSS), or GPS, that orbit the Earth. Despite this, because GPS system signals are weak and susceptible to interference, they can often become unreliable in certain places such as indoor environments or in deep urban canyons. In addition, GNSS signals are spoofable, which poses serious security risks in safety-critical applications, such as aviation.

In the long term, such complications could lead to a number of navigational and cybersecurity issues, especially as virtually all of our current systems rely heavily on GPS, Kassas said. Technologies on the rise, such as autonomous vehicles, he noted, are beginning to amplify the limitations of our current GNSS systems.

"It's becoming more pressing to find civilian and military alternatives to GPS, whether as a backup or in the case when GPS isn't there whatsoever," said Kassas.

This study builds on previous research by Kassas' lab that solely used six SpaceX satellite signals to pinpoint a location within 10 m of accuracy, which was recently reduced to 6.5 m.

"The Starlink study scratched the surface of what is possible," said Kassas.

His work suggests utilizing signals from LEO satellites as an alternative for humans' positioning, navigation, and timing needs, as they reside about 20 times closer to Earth compared to GNSS satellites, which reside in medium Earth orbit -- a little more than 20,000 km above the planet. According to Kassas, the technology could potentially usher in a new era of positioning, navigation, and timing.

"We are witnessing a space renaissance. Tens of thousands of LEO satellites will be launched into space over the next decade, leading to what is referred to as mega-constellations," he said. "Signals transmitted by these satellites will revolutionize numerous technologies and benefit scientific inquiry in fields such as remote sensing."

What also makes the study so different from all other attempts at creating an alternative to GPS is, unlike previous studies, this algorithm doesn't reverse engineer the signal, said Kassas.

"Our algorithm is agnostic to the LEO constellation," said Kassas. "Our receiver can listen to virtually any satellite signal, trains on the data it's receiving on-the-fly, then deciphers certain features of the signal in a way where we can reconstruct what they are transmitting into location data." To demonstrate the team's new approach, the team applied the algorithm to four different LEO satellite constellations: Starlink, OneWeb, Orbcomm, and Iridium. The algorithm cracked all these signals, with virtually no prior knowledge about what is being transmitted.

Additionally, their algorithm is so sophisticated that the researchers were also able to estimate where the satellites are in space. In order to use the satellite to position ourselves, we need to know where the satellite is located. "That's a very challenging problem, because LEO satellites don't normally broadcast their location, and our publicly available estimates of where they are is off by a few kilometers," said Kassas.

During a stationary experiment to test how the signals worked as an accurate positioning system, researchers set a ground receiver's initial position estimate to the roof of an engineering parking structure at the University of California, Irvine, a spot more than 2,000 miles away from its actual position: the roof of Ohio State's Electroscience Laboratory (ESL) in Columbus, OH. Using the satellite constellations to guess where exactly in the country the receiver actually was, the algorithm was only off by about 5 m.

In another experiment, the researchers tested how the algorithm would fare on a moving vehicle, and mounted the receiver onto the top of a car. First, they used today's navigation technology, which relies on a GPS receiver coupled with an inertial navigation system (INS). They navigated for about 100 m before cutting GPS off, after which they drove for nearly a kilometer. They found that by relying on today's GPS-INS system, they were said to be located about 500 m away from their true location, but with their algorithm, they were found about 4.4 m away. "Our result showed that our system is getting close to what you can do with GPS today," said Kassas.

Although a patent has been filed on the algorithm, the team does plan to continue evolving all of the algorithm's technical abilities, said Kassas.

"GPS is a very mature system that we trust with our lives," he said. "To be able to trust new types of signals with our lives, there will have to be more studies on their accuracy, integrity, and continuity."

Source: The Ohio State University

Published May 2023

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